Creativity Begins. Nitterhouse Concrete Products is dedicated to continued innovation through engineering excellence and utilization of the latest technology. They are resistant to mold, fire, rot, and termites, among other natural hazards. They can be cast in any size, texture, shape, or color. We make the strongest, most versatile and dependable concrete wall panels in the industry. Our complete selection of precast concrete products ranges from NiCore hollow core plank, insulated prestressed modular panels and parking structure components to custom-engineered precast buildings and architectural panels used by industrial, commercial and residential customers. GFRC panels allow for great aesthetic details and extensions, such as cornices, due to the manufacturing process. Architects love architectural precast concrete wall panels because they add to a structures architectural appearance. Versatility in the size, shape and finishes that are available, Efficient in its design, manufacturing and erecting, Resilient to stand the test of time through weather, fire and other events. Sound Insulating. A total pre cast prestressed concrete structure might combine structural prestressed steel reinforced concrete beams, columns, double "t"s or hollow core slabs with insulated wall panels, spandrels or architectural precast panels to construct buildings with both form and function. To give you an exact cost of precast concrete panels we need to know the size of the structure, the type of finish you want, whether we can use standard molds or need to create custom molds, and a few other details. Our precast tiles and moldings simulate real limestone feel and look. . Typical heights: 10 to 50 ft. SlenderWall Architectural Cladding Panels, Precast ADA Ramps Steps and Decks and Loading Dock Ramps, Residential Precast Steps Decks and Rails, Metal Stairs Railing and Architectural Fabrication, Precast Concrete Wall Panel & Cladding Specifications, Reinforced Architectural Mix designed with integral color, ANSI (American National Standards Institute), PCI MNL 117 - Manual for Quality Control for Plants and Production of Architectural Precast Concrete Products, LEED Accredited (Leadership in Energy and Environmental Design), LEESBURG CONCRETE COMPANY, INC. 1335 Thomas Ave. Leesburg, FL 34748, article in the Journal of Construction Engineering, installed quickly compared to on-site construction, and, Cost-effective, on-time, and within budget, helps control material and labor costs, High speed of installation- often accelerates the construction schedule, Engineered and produced to withstand extreme weather events, Can be brought into confined construction spaces, Customizable- virtually infinite choice of finishes and textures, Aesthetically pleasing due to design flexibility, Energy-efficient, Increased thermal mass, helping regulate building temperature. From wall panels to columns , we can create the cohesive brick panel system that youre looking for. Both thin-shell systems reduce the weight of the panels relative to other precast wall systems. Precast concrete panels are poured off site and delivered at the exact time and in the sequence you request. Precast brick is also much more lightweight than traditional brick, which contributes to an efficient structure with reduced sizing requirements. Panels deliver to the job site ready to install, requiring no precast concrete panels fabrication, processing, or cutting. Oldcastle Infrastructure walls are available with a variety of finishes, textures, colors and patterns to meet specific project needs. Stos color collections and color charts. precast concrete wall panels, which offer a limitless variety of shapes, styles and colors. Typically, precast concrete wall systems fall into three basic categories: solid, sandwich and thin-shell. It's the industry's only precast concrete cladding system that does it all. With proper structural considerations, multiple precast panels can be connected to achieve multi-story construction. Concreteworks East's precast concrete wall panels are the perfect complimentary element to any space as they bring the unique style and texture of precast concrete. Precast Concrete Panel Wall REQUEST CALLBACK Get Best Quote Approx. Our people are connected and committed to your success throughout the design and construction process. StoPanel Technology offers an expansive range of high-end aesthetic choices and a variety of code-compliant energy-saving wall systems. Since then Fabcon has refined and re-engineered panel performance profiles to match the needs of our customer. This face can be made with virtually any type of finish. It consists of large walls and floor concrete panels connected in the vertical and horizontal directions. Precast concrete wall panels are an innovative solution ensuring cost and time saving on the part of the client as compared to the brick and mortar walling system and does not require as much labour. Freestanding precast concrete retaining wall. As an exterior cladding wall panel system with great design flexibility, Slenderwall reduces structural costs and on-site trades. Durable precast concrete panels provide good structural framing, and heat, air, and moisture control. Precast concrete panels always cost less than site-poured concrete. For more information, please contact the NPCA technical department or find an NPCA member in your area. Our precast concrete insulated wall panels are ideal for the following applications: Since the first block of concrete produced under the Nitterhouse label back in 1923 to the broad range of concrete products we manufacture today, our focus has always remained on making the best possible products. The exterior facade of precast panels does not require painting. They allow for quick and straightforward exterior finish wall application for a building. Precast concrete is one of the widely used construction materials in 21 Century. StoPanel Systems Prefabricated Exterior Wall Panels are a better alternative to precast concrete wall panels. This can easily be increased by selecting foam of 80mm or 100mm. These finishes are very smooth and most often remain "as cast" in the finished construction. Precast concrete panels may allow the vertical fire to spread through unprotected electrical poke-through(s), elevator shafts, HVAC ductwork, exterior curtain walls, open access stairs between floors. . Precast concrete wall panels provide a single cladding assembly built by one certified manufacturer in a controlled environment. Insulated, 220mm-thick, precast sandwich wall panels (70mm concrete externally, 50mm XPS foam, 100mm concrete internally) commonly used in residential construction achieve a total R value of 2.42 (refer to Insulation). We can manufacture precast brick panels in a variety of shapes and sizes to accommodate a wide range of specifications that will exceed your structural and aesthetic expectations. Still highly capable thermally, VersaCore+Green delivers R-values ranging from a LEED-friendly R-13.6 in an 8-inch thick panel up to R-20.2 in a 12-inch thick panel. Precast concrete is the most commonly used building material in the world and a wide variety of products are available including flooring beams and slabs, walls, panels, balconies, staircases and more. Precast Concrete Walls Structural Actions shows the behaviour of a shear wall under horizontal and vertical loads. But, we are more than happy to talk with you to estimate a price and see if precast concrete panels make sense for your project. Anticipate the erection sequence. Aesthetically Pleasing. Play Video Precast Concrete Wall Panels PermaFence The ultimate in precast fence panels and wall systems Ballistic Resistant Ballistic resistant, high security, precast concrete fence PermaWall 1.0 The effectiveness of precast shear walls is largely dependent upon the panel-to-panel connections. After a test sample is hardened and tested, workers pour it into pre-made molds. The back face is generally troweled smooth or may have a light broom finish. The exterior precast walls are made using highly insulated panels (R-value 22) that are furred out on the inside and finished conventionally with drywall. diy precast concrete wall panels,precast wall manufacturing process,diy precast concrete fence panels,diy precast concrete wall panels b&q,precast concrete f. SlenderWall Lightweight Precast Concrete Panel System. Expansive-open floor plans of large precast concrete commercial buildings can facilitate the spreading of smoke, heat, and fire. They make an ideal structural element for this purpose, normally by casting a thicker interior wythe to provide the necessary support. Manufacturing takes place at our 127,500 square-foot facilities in Chambersburg, Pennsylvania. The modular precast horizontal panels can be dismantled & relocated to meet alterations to sub divisions and to facilitate extension to the structure. StoPanel XPS prefabricated wall panels include steel framing, gypsum sheathing, extruded insulation and StoTherm ci faade. Durable StoPanel systems withstand continued and repeated exposure to the sun, thermal contractor and expansion, and wetting-and-drying cycles features that lessen maintenance and lengthen the structures lifespan. Solutions to meet a variety of performance needs, including Sto NOA-approved systems. Search for documents by category, system, or document type. And, if you are in the area, we welcome you to take a tour of our plant, to see samples of our products and learn how we produce the high-quality precast concrete products that we do. The extruder will be with 3-12 pieces screws depending on the different models 5. StoTherm ci systems integrate continuous insulation, air and water-resistive barrier, and drainage to create an energy-saving wall system with tremendous design flexibility. Architectural precast cladding from Leesburg Concrete offers innovative design solutions for your construction project. 2022 With proper structural considerations, multiple precast panels can be connected to achieve multi-story construction. Complete rainscreen systems with all the system components from one manufacturer. Precast concrete insulated sandwich wall panels, or sandwich wall panels, are composed of two concrete panels, or wythes, separated by a layer of insulation and connected by wythe connectors. They offer design flexibility, time savings and improved profitability, too. Available in 2 sizes (2.44m and 3.05m) Easy to install. Typical widths: 4 to 15 ft. We also provide the necessary resources and assistance to get them installed efficiently and with precision. Read More. Some can also be designed as loadbearing. Access the full videos library and playlists. These panels can be broken into two primary design categories: non-composite and composite. Sto articles and editorials in the media. Traditional brick is made from porous clay, but is time consuming to install on a job site, which bring along the inherent safety challenges that accompany scaffold work. Compartments can retain heat, causing the rapid development of fire. These can be panelized and erected in either a horizontal or vertical position and used on all types of structures, from residential to commercial, institutional to industrial. In some cases, precast panels are used as formwork for cast-in-place concrete. Roofs, walls, floors, and staircases can all be constructed from the material. Our proven and unique solutions to building project challenges can significantly quicken your construction schedule, lessen waste, and enhance workmanship quality. Loads of speed, performance and versatility engineered into every panel. To view photos and videos of Permacast custom precast wall systems, please visit our gallery. Anarticle in the Journal of Construction Engineeringdocumented a 2016 research project that compared the cost of precast concrete to pouring concrete on-site. Insulated architectural Wall Panels: A new building needs the ultimate in safety and function at a cost-effective price. Retaining Walls: Many precast concrete retaining systems include segmental retaining wall (SRW) products, large precast modular blocks (PMB), mechanically stabilized earth (MSE) face panels, crib walls, cantilever walls and post-and-panel systems. Precast concrete wall panels provide a single cladding assembly built by one certified manufacturer in a controlled environment. The L-shape, cantilever retaining walls are the most popular in the range. Virtually unlimited design flexibility. Give us a call orsubmit our online information request formfor additional details on our precast concrete wall panels. Precast concrete panels always cost less than site-poured concrete. Leesburg Concrete can provide all the textures and colors found in the Precast Concrete Institute (PCI) Guide. in width greater than the stem-to-stem spacing of the supported double tees Use the search bars below to search by keyword(s), by product name or by product number. This allows your project to continue moving and be completed faster. A non-loadbearing precast concrete wall panel has the same aesthetic possibilities as any other precast concrete wall. Fig 1: Erection of Precast Concrete Wall. Typical heights: 8 to 50 ft. Concrete Panel Ltd are a prestressed and precast concrete wall specialist. All panels are designed and manufactured in accordance with British Standards - BS5502-22: . The base shear should also be able . Call Hanson at 320.664.4171 for More Information About Precast Concrete Wall Panels BENEFITS OF PRECAST WALL PANELS Precast concrete walls act as thermal storage to delay and reduce peak thermal loads. With a denser construction, you will save time and money without sacrificing the strength or appearance of your building. We deliver the panels in the sequence requested. When your construction project needs a high-quality product that meets exacting standards, you can count on precast concrete panels and cladding from Leesburg Concrete. Over 10+ years in the architectural precast business, Coral Cast has built a reputation of quality and excellence . Strictly composed of precast concrete and are at a minimum of 6" thick. Stos thorough, proven engineering methods can help you bring your design vision to life with thorough, established, and engineered methods. These components should not be confused with "light wells," which are internal, open courtyards designed to provide daylight to the center of parking structures and other buildings. You can also call us toll-free at 888-977-9255. The concrete can break apart if under prolonged attack by fire, and lead to collapsing walls. of insulation PANEL WALLS. Working together, StoPanel Technology and Branch Technology created an exceptional 3-dimensional design for exterior walls. Our broad capabilities allow us to deliver concrete wall panels custom fit to your specific requirements. We assess your specifications, create our designs and drawings, and begin work manufacturing your wall panels to ensure a speedy construction process. 3. The following technical drawings cover the use of precast concrete wall panels. StoPowerwall Stucco systems incorporate Stos high-performance components along with Sto DrainScreen drainage mat and Crack Defense, an additional fortification layer for crack prevention. Rs 90 / Square Feet Get Latest Price Product Details: Insulated sandwich wall panels can be designed to be loadbearing and support floor and roof components. Lafarge precast concrete Insulcore sandwich wall panels are produced at our Edmonton facility, for the majority of projects the standard production process comprises of a combination of pre-stressed strand, 75mm base layer of concrete. Precast concrete panels provide several advantages, including speed of construction, cost savings, and durability. We recommend getting us involved early so we can lend our expertise to your project. Our tested and warranted prefabricated, finished concrete wall panels offer a superior standard for manufacturing and efficiently installing exterior walls. When looking for a durable, low-maintenance and cost-effective alternative to traditional fencing without the use of heavy construction, look no further than American Precast Concrete, Inc. Moreover, the elements are effectively kept out of . Manufactured in our Leesburg, Florida plant, our architectural precast panels and cladding provide a strong, durable facade. Learn why more people are turning to precast concrete for wall solutions. Nitterhouse Concrete Products. Precast concrete walls are constructed by casting concrete in a reusable wall mold or form which is then cured in a controlled environment, transported to the construction site and lifted into place. Precast concrete walls used with insulation provide energy benefits that exceed the benefits of mass or insulation used alone in most climates. Precast concrete is available in a large variety of shapes, textures and sizes. By utilizing a center wythe of rigid polyisocyanurate insulation, our panels can be specified with R values up to R19. Each year PCI performs two unannounced audits of our plant. Solid precast concrete wall panels for use in many interior/exterior and load bearing or non-load bearing building applications. Unit lengths vary depending on the product range, please see the individual product pages for more information. Typical thicknesses: 4 to 12 in. The retaining wall heights start at 500mm and go up to 6m. Using precast concrete provides the ideal system for resilient structures allowing for easy maintenance. The sandwich design of our precast walls allows for a beautiful architectural finish on the exterior, and a strong, durable concrete interior as well. Flames may also spread outside the building (auto-exposure) from a floor to above the floor. Large panel systems are useful for the construction of apartments and hotels. The interior hallway precast walls, however, are constructed with a double-wall precast system, which provides a completely finished wall on both sides (and contains electrical conduit)so . For more information or to receive a quote for your construction project, fill out the form below and one of our sales representatives will contact you back as soon as possible. Search for a channel partner by geography and category. Typical thicknesses: 5 to 12 in., including 1 to 4 in. Sto Masonry Veneer Engineered Systems (MVES) give the option of integrating popular masonry veneer surfaces with the confidence of a Sto high-performance, fully engineered system. Our design tools and services can assist. Architects and builders in the market for a smarter wall design and construction method than precast concrete wall panels should consider Sto Panel Technology partnerships between leading contractors, fabricators, and Sto Corp. the number one global manufacturer of building envelope solutions. per square foot compared to approximately 85 lbs. With precast concrete panels, there is no downtime waiting for concrete to dry. They allow for quick and straightforward exterior finish wall application for a building. As a result, higher-quality work can be carried out. They act as cantilever beams, transferring lateral forces acting parallel to the face of the wall, from the superstructure to the foundation. Get your project started right with Nitterhouse Concrete today! Discover the variety of solutions Sto offers to achieve a desired aesthetic. Atlas' Tilt Slab division is one of New Zealand's leading precast concrete wall manufacturers. If you are having problems finding information, please contact us here. The difference between typical panels and insulated sandwich wall panels is that the latter are cast with rigid insulation "sandwiched" between two layers, or wythes, of concrete. Leesburg Concrete Company, Incorporated All rights reserved. A history of dedication to the humane and sustainable design of built living spaces. The Precast concrete wall systems offer also a wide variety of shapes, colors, textures, and finishes to the designer. An array of products that provides solutions for your restoration projects. Feeding screws. The back face is commonly troweled smooth or may have a light broom finish. Issues with wall height, right-of-way, seismic activity, drainage, quality control and aesthetics can all be overcome with a precast concrete earth retaining system. Building with Conscience defines our core values of sustainable design, safety, continuous innovation, and health and wellness for our people, our communities and our planet. StoPanel Systems are fully engineered, tested, code compliant wall panels in a wide variety of aesthetic faade surfaces. Precast concrete is an excellent choice for exterior walls, especially in the variable climate areas of the Mid-Atlantic region. BENEFITS OF PRECAST Precast panels can be produced in virtually any color and a wide variety of finishes to achieve the desired appearance. A Versacore+Green Sandwich panel is the only standard precast panel that has a 4-hour fire rating. Precast concrete wall panels and veneer are typically lightweight and easy to install, with products ranging from thin brick veneer to cladding inspired by limestone, travertine and other stone products. From small intricate panels to lengths in excess of 25', our experienced mould making and production teams have the experience to manufacture wall panels that are true to shop drawings and place weld plates to exacting tolerances . Expanded polystyrene (EPS), R-value: 3.85 to 4.35 per inch (based on materials density), Extruded polystyrene (XPS), R-value: 5.0 per inch, Polyisocyanurate, R-value: 6.0 to 8.0 per inch. Can be loaded on one or both sides. The article further addressed the fact that precast concrete reduces on-site laborers, generates less waste, less volume of building materials, and increases environmental and construction site cleanliness. These can be panelized and erected in either a horizontal or vertical position and used on all types of structures, from residential to commercial, institutional to industrial. Finishes:Since wall panels are cast in a flat orientation, the form side is typically the side that will be exposed to view in the final construction. Reveals, articulation, decorative accents, and mix designs are available to meet all your design requirements. Typical heights: 8 to 50 ft. Precast concrete panels are cast within our 127,500-square-foot facility in Chambersburg, Pennsylvania. VersaCore+Green is our standard panel. In addition, we provide numerous aesthetic faade surface options, accommodating all the needs of your designs. Leading Manufacturer of precast concrete panel wall, concrete compound wall, precast concrete compound wall, rcc boundary wall, prestressed boundary wall and concrete readymade compound wall from Hyderabad. Inspiring building design and construction. Lightweight StoPanel Systems allow for easier, less costly transporting, handling, and installation. Leesburg Concrete Company has been in the precast concrete industry since 1983. The exterior is available with the same natural colors, textures, and finishes as our architectural panels. Panels can be delivered locally or shipped nationally to your job site. It also gives us the ability to control the manufacturing process for enhanced quality assurance. Steel supports, often in the form of shelf angles, can be attached to the frame . SlenderWall producers can make panels in any color or texture that is found within the PCI Color and Texture Guide. Deck Bearing Detail Joist Bearing Slotted Non-Bearing Spandrel-to-Column Connection Top of Panel Bearing Foundation-to-Footing Connection 1 Frequently, the interior does not need additional furring and drywall to create the finished surface. When you opt for precast brick, your project can be completed in far less time because of its efficient manufacturing process. Our expanded manufacturing capabilities offer you more choices, more flexibility and higher precast performance. We're also the only authorized distributor of Superior Walls in Western Canada. As with other types of shear walls, lite walls serve as the lateral force-resisting systems in the structure. Concrete panel finish is class A to the front face and hand trowel finish to the back face. The back-up systems are often used to attach drywall and/or other finish materials. Thin-shell wall panels consist of a thin, outer-wythe of concrete typically ranging between 1.5 and 3 inches in thickness. Nitterhouse Concrete Products manufactures precast walls you can depend on to meet your specifications, achieve your aesthetic vision and remain strong and durable over time. These wall systems require some form of insulation and an interior wall/finishing system to complete the building enclosures. SlenderWall incorporates the proven technologies of architectural precast concrete, high-tech PVA fiber and welded-wire reinforcement, stainless steel anchors and integral interior heavy-duty galvanized steel studs, and closed cell foam insulation. Precast panels continuous insulation and inherent thermal mass inertia of concrete decreases peak heating and cooling loads, reducing daily temperature swings and saving energy. Contact us online or call us at 800.691.7118 to learn more about our customized precast concrete fence solutions. The final panels weighed in at about 45,000 pounds each. Our precast concrete insulated wall panels are ideal for the following applications: Food-processing facilities Large warehousing complexes Industrial manufacturing operations Private and public educational institutions Retail outlets, malls and stores Contact Nitterhouse Concrete Today THE REPUTABLE NAME IN CONCRETE PRECAST WALL PANELS The use of precast concrete panels in commercial and industrial construction is far superior to traditional concrete. We take everything into account including panel sizes, sections, assembly methods and other important data to produce the exact wall panels you require to keep your projects moving on time and under budget. The two layers of concrete, often referred to as concrete wythes, are connected by one of many wythe-connecting systems. Precast sound walls can reduce the noise while providing the area with an aesthetically pleasing look thanks to our different forms and finishes. Commonly used as an enclosure system and attached to the superstructure which supports the panels. Our tested system ensures that all components of the wall will work together according to todays building codes. Sto's full suite of instructor-led current courses, scheduled online hosted webinars, on-demand courses. A family of solutions offering superior protection against air & moisture intrusion. Each of these elements specifications easily met in a timely fashion by precast concrete. They stand up to the harshest weather, rain, and wind and continue to look good year after year. |. For example, use 36- or 48-foot bays for 12-foot wide panels, and 40-foot bays for 10-foot panels. The insulation thickness can vary to create the desired thermal insulating property ("R" value) for the wall. As a precast wall manufacturer, we take pride in our high-quality processes. Concrete masonry panel walls are supported at each building story by means of concrete beams, concrete slabs or steel members. The installation of your precast concrete wall panels is quick and efficient. Decorative precast concrete panels make sense because the product is: Shown to the right is a custom decorative concrete panel made for Mayport Naval Station. Our individual panels can reach heights of 73 feet and growing, and depending on the plant of origin, panel widths up to 13 ft. 6 in. Additionally, they inspect random products to their project specifications to ensure they meet the product's design intent and production criteria. An article in the Journal of Construction Engineering documented a 2016 research project that compared the cost of precast concrete to pouring concrete on-site. Manufacturing from this site since 2003 our production capabilities and capacity give us the ability to produce top quality prestressed walling panels to meet most applications. Roof dead load = 20 psf. Our concrete wall panels come in many sizes and thickness used to enhance any facade of Buildings or Homes. Precast Concrete Wall Panels: Precast Concrete Wall Panels, whether architectural or structural, offer owners an affordable and energy-efficient solution to their project needs. for traditional heavy architectural precast), reducing foundation and superstructure requirements and reducing shipping and installation costs. The StoPanel MVES prefabricated wall panel includes steel framing, gypsum sheathing, exterior insulation, StoGuard air and water resistive barrier, and adhered masonry veneer including thin brick, natural stone, ceramic tile, or cultured stone. M.S.E. Walls Durable precast facing panels allow for a wide variety of surface textures and custom sizes. Since wall panels have little functional limitations, they become the perfect element to explore the dynamic nature of concrete to its fullest. This revolutionised the industry by providing a stronger, lighter support for pre-cast concrete walls. The high-density Precast Concrete is more durable to acid attack, corrosion, impact, reduces surface . They are often used as a more cost and time-effective substitute to . You can have flat panels or with a Bevel edge.
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